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Flanged immersion heaters
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Flanged immersion heaters
Flanged immersion heaters are heavy-duty industrial heating solutions designed for direct immersion in tanks and vessels to heat liquids, gases, or viscous fluids. Built with a flange-mounted tubular heating element, these heaters ensure maximum heat transfer and reliability for demanding process applications.
The heating elements are brazed or welded into a flange and inserted directly into the process medium, allowing rapid and uniform heating. Flanged immersion heaters are available in a variety of sheath materials such as stainless steel, Incoloy, or titanium, making them suitable for corrosive, highpressure, or high-temperature environments.
Advantages
- High Energy Efficiency – Direct immersion design ensures minimal heat loss and maximum thermal transfer.
- Durable Construction – Available in stainless steel, Incoloy, or titanium for long service life in harsh environments.
- Customizable Design – Flexible options for voltage, watt density, flange size, and immersion length
- Precise Temperature Control – Compatible with thermostats, RTDs, SSR drives, and PLC-based control systems.
- Easy Installation & Maintenance – Flange-mounted design allows straightforward replacement without draining the vessel (when isolation is provided).
- Wide Application Range – Suitable for water, oil, chemicals, gases, and highviscosity fluids.
- Safe Operation – IP66, ATEX-certified terminal enclosures and optional safety cut-offs for hazardous areas.
Applications
- Chemical Processing – Heats baths, reactors, and other industrial process vessels.
- Heat Transfer Systems – Ideal for oil circulation loops in industrial plants.
- Water Treatment – Suitable for heating water and wastewater tanks.
- Food & Pharmaceutical Hygiene – CIP/SIP vessel heating for sanitary processes.
- Storage & Blending – Maintains temperature in tanks containing liquids or viscous materials
- Steam & Boiler Support – Preheats water for steam generation and boiler feed systems.
Features
- Leak-Proof Flange Design – Ensures zero maintenance and long-term reliability.
- Corrosion & Abrasion Resistance – Wide alloy selection to suit challenging environments.
- Safety Certifications – Explosion-proof and hazardous-area compliant options available.
- Custom Engineering – Flange sizes and element configurations tailored to your requirements.
- Easy Maintenance – Field-replaceable elements reduce downtime during servicing.
- Even Heat Distribution – Optimized design ensures uniform heating across large vessels.
